Case studies
Building Materials & Heavy Industry case studies
Gas, electricity and equipment health at plants where the assets outlive the control systems that were sold with them.
3 of our 19 case studies are in this sector.
A real page with its own address (§B.2), reachable from the Industries hub, the sector page and the library’s industry rail.
What we found in plants like these.
Cooling towersWaterManufacturing — automotive, plastics & rubberBuilding Materials & Heavy Industry
Cooling tower blowdown optimization
A plastics manufacturing plant
Blowdown running on a timer instead of on conductivity, discharging good water.
1 setpointchanged
Illustrative scenario
Compressed airNatural gasMetal Fabrication & FinishingBuilding Materials & Heavy Industry
A furnace over-cycling, seen on the air and gas traces together
A heat-treating operation
Short-cycling that neither the gas bill nor the air system showed alone.
2 utilitieson one chart
Illustrative scenario
Natural gasBuilding Materials & Heavy IndustryManufacturing — automotive, plastics & rubber
A 1970s boiler brought onto the dashboard
A heavy manufacturing plant
A fifty-year-old boiler, integrated through its 4-20 mA output. Nothing was ripped out.
4-20 mAintegration
Illustrative scenario
R2 — illustrative scenarios carry the ribbon, no client name and no logo.
Your sector, your plant, your numbers.
Half a day on your floor, no charge and no obligation. We tell you what we saw, what we would meter first, and what the return looks like.
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