Illustrative scenario

Weekend ghost flow in an empty building

Illustrative scenario — representative of common industrial IoT applications

WaterFood & Beverage Processing

Water still running through an empty plant all weekend — around a fifth of the monthly bill.

A food processing plant

No client is named, no logo is shown and no figure here was measured at any site (R2).

How it went.

Every study on this site runs the same four beats, in the same order.

  1. 01

    Alert

    The plant shuts down Friday evening and starts up Monday morning. The monthly bill never showed what happened in between, because a month is not a resolution.

  2. 02

    Cost

    ~20% of the monthly water bill — Consumed with the building empty, over a weekend.

  3. 03

    Fix

    Flow meter on the incoming water service · Sub-meters on the two largest consumers · Overnight and weekend baseline alerting

  4. 04

    Restored

    A weekend baseline that should read zero, and an alert when it does not

In full.

Illustrative scenario — representative of common industrial IoT applications.

The problem

The plant shuts down Friday evening and starts up Monday morning. The monthly bill never showed what happened in between, because a month is not a resolution.

What would be installed

  • Flow meter on the incoming water service
  • Sub-meters on the two largest consumers
  • Overnight and weekend baseline alerting

What changes

Before — A flat monthly number with no explanation inside it After — A weekend baseline that should read zero, and an alert when it does not

The number

~20% of the monthly water bill — Consumed with the building empty, over a weekend. Illustrative scenario, not a client result. Figure is representative, not measured. [TOM-REVIEW]

In one line

A weekend trace should fall to a flat line. When it does not, the gap between the line and zero is money leaving the building with nobody in it.

What the data looked like.

Hover or arrow-key across the trace to read any interval. The flagged point is the one that started the conversation.

Weekend ghost flow in an empty building
EXPECTED WEEKEND FLOORNo production all day46 L/min, building emptyabout a fifth of the monthly bill
INCOMING WATER · WEEKEND · 30-MIN BUCKETS · DASHED = BASELINE
Chart data
IntervalIncoming service (L/min)
00:0046
00:3047
01:0046
01:3045
02:0047
02:3046
03:0045
03:3046
04:0046
04:3047
05:0046
05:3047
06:0046
06:3047
07:0046
07:3047
08:0046
08:3046
09:0047
09:3046
10:0044
10:3046
11:0045
11:3046
12:0045
12:3047
13:0047
13:3046
14:0046
14:3047
15:0045
15:3047
16:0045
16:3047
17:0045
17:3044
18:0045
18:3047
19:0046
19:3045
20:0047
20:3044
21:0045
21:3047
22:0047
22:3046
23:0045
23:3046
Before and after, in words
BeforeA flat monthly number with no explanation inside it
AfterA weekend baseline that should read zero, and an alert when it does not

Illustrative dataset — a representative operational profile, seeded and deterministic, not measured at any site.

What changed.

Before

A flat monthly number with no explanation inside it

After

A weekend baseline that should read zero, and an alert when it does not

~20%

of the monthly water bill

Consumed with the building empty, over a weekend.

Source: Illustrative scenario, not a client result. Figure is representative, not measured. [TOM-REVIEW]

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